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OverHaul OS v3.8 • ComTraxs Engine

Active & Completed Trips Management

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Multi-State Heavy Haul Planner

Mapbox OS/OW clearance routing, statutory fee schedules, and escort logic.

1. Route Corridor & Highway Class

Origin *
Destination *
Road Type

2. Cargo, Commodity & Configuration Specs (All Required for Permit Import)

3. Route Calculations & Operating Metrics

Corridor & Timing
Total Distance
Est. Drive Time
Heavy-haul adjusted
Fuel & Energy Expenses
Fuel Gal
Avg / Gal
EIA ULSD
Fuel Cost
Total Diesel
Regulatory & Overhead
Escorts
Tolls
Permits
Financial Summary
Total Estimated Trip Cost
Includes Fuel + Escorts + Tolls + Permits
Active Corridor Map (Restricted Clearance Adjusted)
Transit Sequence:
Turn-by-Turn Route Guidance (Click any step to inspect on map)

Required State Permits (Every State Driven Through)

No Active State Permits Enter origin, destination, and cargo dimensions above to audit and generate state permits.
Classification

States Traversed:
Escort Mandates
Lead (Front)
Chase (Rear)
Height Pole
Police Escort
Curfews & Route Restrictions

Axle Weight Distribution Report

Calculated legal and overweight axle distribution breakdown for .

Total Gross Weight
Configured Axle Count
Calculated Average / Axle

Axle Group Distribution Analysis

Group # Axle Type / Position Assigned Axles Calculated Weight Statutory Legal Limit Compliance Status

Legal Weight Distribution Calculation Methodology

Calculating legal weight distribution for oversize/overweight (OSOW) loads across axles involves evaluating federal and state weight laws combined with structural bridge formulas (such as the Federal Bridge Gross Weight Formula).

1. Statutory Axle Weight Limits (Baseline):

Before factoring in overweight distribution, baseline legal maximums per axle group must be established (typically under federal standards or state regulations like 23 CFR Part 658):

  • Single Axle: Generally capped at 20,000 lbs.
  • Tandem Axle Group (two axles spaced 40 inches to 96 inches apart): Generally capped at 34,000 lbs.
  • Tridem Axle Group (three consecutive axles): Regulated based on spacing and tire width, typically ranging between 42,000 to 50,000+ lbs.
  • Gross Vehicle Weight (GVW): Federal interstate limit is 80,000 lbs unless an overweight permit is issued.
2. The Federal Bridge Gross Weight Formula:

To determine whether an axle group can legally carry a concentrated overweight load, the Federal Bridge Formula is applied to any group of 2 or more consecutive axles:

W = 500 ( (LN / N - 1) + 12N + 36 )

Where W = overall gross weight on any group of two or more consecutive axles to the nearest 500 pounds, L = distance in feet between the extreme extremes, and N = number of axles in the group.

3. Trailer & Tractor Weight Distribution:

When distributing heavy cargo across a multi-axle trailer (such as a 7-axle, 9-axle, or specialized 13-axle heavy-haul configuration):

  • Center of Gravity (CG) Calculation: Engineers and dispatchers calculate the longitudinal center of gravity of the cargo relative to the trailer deck. Placing the load too far forward overloads the steer and drive axles of the tractor; placing it too far back overloads the rear trunnion or booster axles.
  • Axle Weight Transfer Formula: Using moments (torque balance around the pivot points/kingpin), the exact weight supported by each axle group is calculated using static equilibrium equations ($\sum \text{Moments} = 0$). By multiplying the load weight by its distance from the pivot point and dividing by the wheelbase spacing between axle groups, you find the exact weight transferred to each set of tires.
4. Overweight Permit Compliance:

When total weight exceeds legal caps, state DOT permit engineering teams review the axle weight breakdown to ensure no single axle group exceeds manufacturer tire ratings (e.g., pounds-per-inch of tire width) and that structural highway or bridge limits are not breached.

Route Obstacle & Avoidance Form

Audited hazards, construction zones, low clearances, and avoidance strategies along your corridor.

No obstacles audited yet. Please go to the **Route Calculator** and click "Run Route Obstacle Audit".

Driver Navigation & Active Route

Driver view optimized for live GPS tracking and turn-by-turn guidance.

Route Map & Live GPS Location

Turn-by-Turn Instructions (Auto-tracks GPS)

No active turn directions. Please set up a route in the Route Calculator first.
Actual Obstacle Photo

Bridge Formula B: Verified Surveyed & Approved
OS/OW Survey Status

Live Permit Vault

No Permit Records in Vault Complete Sections 1 & 2, then click "Upload & Parse Permit PDF" to add state permits.

Pilot Car Service Directory

Live directory access to over 369+ verified escort companies across 48 states.

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Oversize / Overweight Load Permits & Federal Regulations

Official guidelines, bridge formulas, federal thresholds, and active corridor state contacts.

Federal Weight Limits (23 CFR Part 658.17)

The following are the federally mandated maximum weights for the National System of Interstate and Defense Highways and reasonable access thereto:

  • 80,000 pounds gross vehicle weight
  • 20,000 pound single axle weight
  • 34,000 pound tandem axle weight

Axle spacing is another consideration that must be taken into account when looking at Federal weight compliance. To protect bridges, the number and spacing of axles carrying the vehicle load must be calculated. Thus, a bridge weight formula is also applied to commercial vehicles in determining their compliance with Federal weight limits. The Federal bridge formula applies when the gross weight on two or more consecutive axles exceeds the limitations of the formula, except that two consecutive sets of tandem axles may carry a gross load of 34,000 pounds each if the overall distance between the first and last axle is 36 feet or more.

W = 500 ( (LN / N - 1) + 12N + 36 )

Where W = overall gross weight on any group of 2 or more consecutive axles to the nearest 500 pounds, L = distance in feet between the extreme of any group of 2 or more consecutive axles, and N = number of axles in the group under consideration.

Active Corridor State Permit Contacts & Portals

No Active Corridor Route Enter origin and destination on the Route Calculator to view your specific corridor state contacts.

Create New Trip

Review & Edit Parsed Permit Info

Extracted dynamically (Origin/Destination stripped).

Avoidance Strategy

Route Restriction & Curfew Detail

Proximity Alert (< 5 Miles Ahead)

Formatted AI Regulatory Response

OverHaul AI Regulation Assistant
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